Saturday, 13 May 2017

Day 19 - Make bridge caul and close the box

I cut squares from plywood to fit into the lattice



I glued a single piece of plywood to the squares.


I measured a rough size of a classical guitar bridge onto the plywood and cut the caul to size on the band saw.



I thinned the caul so that it would be able to fit into the guitar through the sound hole.



I sanded a radius into the caul to match the radius of the sound board.


The bridge caul will be used later when I need to glue on the bridge so I will have something on the inside of the guitar to clamp the bridge to.

I marked where to cut channels in the sides for the top to attach and cut the channels so that the top would fit flush with the sides.




I glued the kerfing on both sides and clamped the top and back to the sides.




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